Lamination service permanently bonds layers such as foam, felt, barrier membrane, fabric, aluminium foil and wood veneer in the factory using heat, pressure or adhesives. Delivered to OEM customers as sandwich acoustic composites, dual-function products and decoratively faced parts; the workflow runs sample → approval → series.
What is lamination?
Lamination is the bonding of two or more materials using adhesive, heat or pressure. Typical acoustic-sector laminations include: foam with fabric facing, foam + barrier + foam sandwich, felt + aluminium foil, or felt + decorative surface. The resulting product offers acoustic and decorative function together.
Lamination technologies
- Flame lamination: foam surface melted and bonded to fabric
- Hot-melt film: thermoplastic film + heat press
- Water-based adhesive: eco-friendly, food-contact compliant
- Solvent adhesive: heavy duty (automotive)
- Double-sided adhesive film: fast and clean process
- Mechanical stitching + tape combination
Available combinations
- Foam + acoustic fabric (panel manufacturing)
- Foam + barrier + foam (sandwich sound insulation)
- Felt + aluminium foil (HVAC jacket)
- Felt + PVC / vinyl (automotive interior)
- Foam + wood veneer (furniture pods)
- Barrier + foam + perforated sheet (enclosure panel)
Where it is used
- Acoustic panel and wall-cladding production
- Automotive interior parts
- Industrial acoustic enclosure panels
- White-goods insulation composites
- Acoustically faced furniture surfaces
- Sandwich liners for HVAC ducts
Advantages
- More uniform quality than site assembly
- Single-piece installation → labour saving
- Visual and acoustic function together
- Composite delivered with fire certification
- Repeatable series production
Tolerance and quality
- Bond strength: certified via N/cm test
- Thickness tolerance: ±0.5 mm
- Width: up to 200 cm standard, wider on request
- Fire class: certified by the lowest-class component
OEM workflow
1) Customer defines concept and layers. 2) Sample lamination produced. 3) Approval tests (strength, fire, acoustics). 4) Series production. 5) Cutting / forming can be integrated. 6) Lot-based quality reports.
Related
Complementary services: felt forming and custom-cut precision gaskets.
Features
Internationally fire-retardant certified (BS476 Class 0, UNI 9175 M1)
Custom-size and custom-color production options
High acoustic performance and long service life
Easy installation and application-friendly
Durability in industrial and residential projects
Usage Process
Site Measurement
On-site acoustic and dimensional measurement.
Product Selection
The right specification for the performance target.
Cutting & Supply
Custom-size preparation and packaging.
Installation
DIY application or expert installation.
Technical Specifications
| Standard | BS476 Class 0, UNI 9175 M1 |
|---|---|
| Typical Thickness | 20-100 mm (project-dependent) |
| Custom Cutting | Available (2-5 business days) |
| Warranty | Manufacturer warranty + Dedatek quality assurance |